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Furnace Control Systems

The Corus Technology Centres have considerable experience of developing furnace computer control systems incorporating multi-tasking, real-time, monitoring and control programs with individual site tailoring.

On-line stock heating models calculate the temperature distribution for each piece in the furnace, and this is used to calculate zone temperature set points. These are downloaded to dedicated plant controllers, ensuring consistent stock condition on discharge at minimum energy consumption.

Customer Benefits

  • Consistent heating of stock, to the required temperature and temperature uniformity, improving product properties and rolling operations.
  • Maximised benefit from hot charged stock.
  • Optimised temperature control during stoppages.
  • Increased throughput, with pacing of material supply.
  • Energy savings (typically 5% to 15%).
  • Reduced decarburisation and metal loss through oxidation (up to 0.5%).
  • Reduced operator intervention.
  • Process data source, usable with quality data to investigate faults and optimise operations.